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LifeCycle App

Track every asset across its complete operational life — from design and manufacturing through installation, maintenance, operations, modernisation, and eventual disposal — with cost analysis, lifespan projections, and a full event history per asset.

Industrility Asset Lifecycle Phases and Stages

Different phases and stages of physical equipment mapped in the Industrility Operational Digital Twin.


⚙️ Configurable Phases & Stages

The lifecycle pipeline is fully configurable — you define the phases and stages that match your business. The default pipeline ships with five phases, but your administrator can customize both:

  • Phases — the high-level lifecycle stages (e.g., Design & Manufacturing, Shipping & Delivering, Installation & Commissioning, Maintenance & Upgrades, Decommissioning & Disposal)
  • Stages — the granular steps within each phase

Default Phases & Their Stages

PhaseExample Stages
Design & ManufacturingOrdered, Conceptual Designed, Detailed Designed, Manufactured, Factory Accepted
Shipping & DeliveringPackaged, Shipped, Transported, Delivered, Site Prepared
Installation & CommissioningRegistered, Installed, Commissioned, Started, Active & Connected
Maintenance & UpgradesScheduled (PM), Repaired, Upgraded, Modernize, Replacement
Decommissioning & DisposalDisposed, Recycled, Components Removed, Decommissioned

💡 Phases and stages are configured per account by your administrator via the Account Settings (lifecyclePhasesStages field). Each account can have a completely different lifecycle model tailored to their equipment and industry.

💡 Assets do not automatically advance through phases — phase changes are recorded as lifecycle events. This gives you full control and an auditable history of every transition.


🖥️ Page Layout

The LifeCycle page is split into two sections side by side:

SectionDescription
Left — Installed BaseThe interactive lifecycle pipeline and the Asset List below it
Right — Total Installed BaseSummary metrics for the full fleet including costs and warranty status

🔁 Lifecycle Pipeline

The pipeline is the central navigation element. It shows five sequential phases as connected tiles, each displaying the count of assets currently in that phase.

PhaseActive ColorDescription
Installed🟢 GreenAsset has been commissioned and installed
Maintenance🔴 RedAsset is undergoing or scheduled for maintenance
Operational🟢 GreenAsset is in active operational service
Modernisation🔵 BlueAsset is being upgraded or modernised
Disposal⚫ GrayAsset has reached end of life and is being decommissioned

⚠️ Clicking a phase tile filters the Asset List below to show only assets in that phase. Click the same tile again to deselect and return to the full list.

⚠️ Assets do not automatically advance through phases — phase changes are recorded as lifecycle events. An asset remains in its current phase until an event moves it forward.


📊 Total Installed Base Panel

The right panel shows fleet-wide cost and warranty metrics.

Cost Summary

MetricDescription
Total AssetsTotal number of assets in the installed base
InstalledTotal cost associated with the Installed phase
MaintenanceTotal maintenance cost across all assets
OperationalTotal operational cost across all assets
ModernisationTotal modernisation cost across all assets
DisposalTotal disposal cost across all assets

Warranty Summary

MetricDescription
Warranty Expiring (1 Month)Assets whose warranty expires within the next 30 days
Warranty ExpiredAssets with expired warranties
Under WarrantyAssets currently covered by an active warranty

⚠️ Cost figures in this panel are cumulative across all assets — they are not filtered by the selected pipeline phase.


📋 Asset List

Below the pipeline, the Asset List shows assets filtered by the selected phase. When no phase is selected, all assets are shown.

ColumnDescription
NameAsset name — click to open the full lifecycle detail view
Serial#Asset serial number
LifeCycle PhaseCurrent lifecycle phase badge
LifeCycle StageSpecific stage within the current phase (more granular)
TCO ($)Total Cost of Ownership accumulated to date
Total Potential ($)Projected total potential value/cost over the full lifecycle
Last Event TimeDate/time of the most recent lifecycle event

Phase Badges

PhaseColor
Installed🟢 Green
Maintenance🔴 Red
Operational🟢 Green
Modernisation🔵 Blue
Disposal⚫ Gray

Stage Badges

Stage is more granular than Phase — it describes where within the phase the asset currently sits.

StageWhen Seen
CommissioningAssets in Installed phase being commissioned
PlanningAssets in early planning within a phase
RepairedAssets in Maintenance that have been repaired
UpgradedAssets in Modernisation that have been upgraded

💡 Not all assets have a Stage assigned. A blank Stage cell means no stage has been logged yet.


📄 Asset Lifecycle Detail View

Click any asset name to open its full lifecycle detail page with cost analysis and event history.

Cost Summary Tiles

TileDescription
TCOLifecycle Cost (🟢) vs. Operational Cost (🔵) over time
TCO vs LCActual (🟢) vs. Expected (🔴) Total Cost of Ownership
CAPEX vs OPEXCapital expenditure (🟢) vs. operational expenditure (🔵)
TCO DetailsBreakdown of cost components

TCO Details

FieldDescription
Total Asset CostCombined asset cost to date
Lifecycle CostTotal lifecycle cost
CapEx / OpExCapital vs. operational expenditure
Energy/FuelEnergy or fuel cost
MaintenanceNumber of maintenance events
PartsNumber of parts used or replaced
WarrantyNumber of warranty events
CO₂eqCarbon equivalent metric

Asset Lifespan

A horizontal bar showing the asset's position in its expected lifespan:

SegmentColorDescription
Current Age🔵 BlueHow far along relative to normal life
Current Time🟠 OrangeCurrent point in time
Normal Life Expectancy🟢 GreenExpected end of normal operational life
Extended Life🟠 Light orangeBeyond normal expectancy
MetricDescription
Current Asset AgeHow old the asset is (years)
Normal Life ExpectancyExpected normal lifespan
Extended LifeMaximum projected extended life
Remaining LifeYears of useful life remaining

Cost Chart By Asset Phase

A horizontal bar chart showing cost breakdown across each lifecycle phase. Click any bar for detailed breakdown. Use the Select Chart Type dropdown to switch visualizations.

Asset Lifecycle Events

Every recorded lifecycle event for this asset:

ColumnDescription
Event NameName of the lifecycle event
DescriptionWhat occurred
Event TimeDate/time recorded
PhaseLifecycle phase this event belongs to
StageStage within that phase
TypeCategory of the event
CostCost associated with this event

💡 The + button adds a new event. Adding events is how phase and stage changes are recorded — this is the mechanism that moves an asset through the lifecycle pipeline.


🔄 Workflows

Workflow 1 — See All Assets in a Specific Phase

  1. Open LifeCycle from the sidebar
  2. Click the phase tile (e.g., Maintenance)
  3. Asset List filters to show only assets in that phase
  4. Review Stage column for granular detail

Workflow 2 — Check Fleet-Wide Warranty Status

  1. Open LifeCycle and review the Total Installed Base panel (right side)
  2. Check: Warranty Expiring (1 Month) → act on these first
  3. Check: Warranty Expired → lapsed coverage
  4. Check: Under Warranty → currently covered

Workflow 3 — Review an Asset's Full Cost and Lifespan

  1. Find the asset in the list (use search if needed) and click its name
  2. Review TCO tiles and TCO Details for cost breakdown
  3. Check Asset Lifespan bar for Remaining Life
  4. Review Cost Chart By Phase to see where costs are concentrated
  5. Scroll to Asset Lifecycle Events for full history

Workflow 4 — Record a New Lifecycle Event

  1. Click the asset name to open its detail view
  2. Scroll to Asset Lifecycle Events
  3. Click + in the toolbar
  4. Enter Event Name, Description, Phase, Stage, Type, and Cost
  5. Save

✅ The event is recorded, Last Event Time updates, and phase/stage badges update if the event represents a phase change.


✅ Best Practices

  • Monitor Warranty Expiring (1 Month) every month — cross-reference with the Contracts app to ensure renewals are in place
  • Use pipeline tiles as a triage tool — high counts in Maintenance or Modernisation signal resource demand
  • Check Remaining Life before planning major repairs — if Remaining Life is very low, replacement may be more cost-effective
  • Use Cost Chart By Phase to identify cost-heavy phases — a large maintenance bar signals the asset should be evaluated for modernisation or replacement
  • Record events promptly — phase badges only reflect the last recorded event; late logging makes pipeline counts inaccurate

💡 Tips & Shortcuts

TipHow
Filter assets by phaseClick any phase tile — Asset List updates immediately
See all assetsClick the selected phase tile again to deselect
Find assets nearing end of lifeOpen detail view → check Remaining Life
See cost distributionOpen detail → Cost Chart By Phase → click any bar
Export the filtered listSelect a phase, then click Request Data
Check warranty quicklyReview the three warranty counts in the right panel